Fan ionizers use negative ions to clean indoor air, especially for pneumatic setups. They are useful for removing static. Chances are that even if you’re in a humid part of the world, you’ve taken a few static shocks. While they can be a little annoying, they usually don’t cause any lasting harm to you. However, they can do a ton of damage to sensitive electronics.
Static electricity can upset your gear and even cause permanent damage to some types of semiconductors. That’s a serious issue in the consumer products manufacturing sector, and it’s something that IT managers have tried to solve for years.
Anyone who works with clingy shrink wrap or packages may find that they have another source of this bane. Fortunately, there’s something you can do about it. Investing in ionizers can dramatically reduce the risk of an electrostatic discharge event in a specific area to near zero.
Benefits Of Using A Highly Effective Fan Ionizer Module
Unlike bar or nozzle types, this fan ionizer does not require a pneumatic air supply. The fan draws in ambient air, then ionizes the air with four electrodes located around the perimeter of the discharge grill. The fan can be wired into a 24VDC machine power supply, or use the optional 120V AC adapter. The small form factor adapts well to enclosure mounting, or select the benchtop mounting bracket for free positioning.
Bar and nozzle-type ionizers require a pneumatic air supply, which is advantageous in some situations. It means that you don’t have to provide an outside source of power and you don’t have to work with electricity. Don’t ignore these devices if you’re looking into all your potential static control options.
However, fan ionizers won’t drop the overall amount of pressure that you have in your system since they’re not drawing from your tank. Anyone who has to deal with overworked air compressors and cylinders that are already struggling to keep up with the demand can see how using a fan ionizer can certainly be advantageous.
The mounting bracket can be oriented in any direction. Thus, you can even position the fan ionizer in whichever area needs to have its static reduced the most. If you’re working with equipment that’s on an angle or workpieces that are irregularly shaped, then you might have found static control quite challenging. This should help to dramatically reduce the challenge involved with matching static control zones to the equipment at hand.
Shop managers who have to cut down on static across an entire assembly line can install multiple fan ionizers to help them do the job. If you’re regularly opening packages that use static cling wrap or other materials that generate a great deal of electrostatic discharge events, then you should definitely consider this kind of an installation. It might be a necessity in some types of workflows.
You’ll even have your choice of the exact model of fan ionizer that you install in your workshop.
Choices Of Fan Ionizers For Pneumatic Installations
Take a look at a few different fans before you decide which model specifically to invest in. Pneumatic technology specialists have designed several different solutions that could be of assistance. These are best for operators dealing with static control problems of various strengths. That can help you to properly scale your equipment to what sort of work you’ve already been doing.
IZF series fans offer some of the best performance on the market and function alongside a number of different accessories. Should you ever lose an AC adapter, you can easily replace it with another one from stock because they’re interchangeable. Each IZF21/31 fan would treat an area that’s as large as 2×8.
These can neutralize static in around 0.5 seconds and achieve a ±5V balance in the process. Each individual fan unit mounts a series of eight different emitters, which provide an output that’s extremely rich in ions. Each time you apply power, the polarity gets reversed. This helps to increase durability and reduce the risk of a dramatic sudden failure.
Control I/O features include a 10-speed adjustment knob as well as an ion balance adjustment control. You shouldn’t have any difficulty finding the simple power switch or reading the four separate red/green LEDs that can advise you of ten various operating or alert conditions. Depending on your organization’s specific requirements, you might want to invest in a filter or perhaps an automatic emitter cleaner, since both of these are offered as available options. You can also get an adjustable louver.
Over time, fan ionizers will need to have their emitter cartridges replaced no matter how durable the rest of their equipment might prove to be. This is simply a fact of life when using this kind of gear and you’d run into the same problem if you were investing in nozzle ionizers or even the traditional bar-style ones.
Fortunately, fan ionizers are designed in such a way that makes it easy to replace these expendable parts whenever they reach their end-of-life. You won’t have to do any major work in order to get a worn-out component freed from its underlying shell nor will you have to do anything extraordinary to swap in a new module.
That makes them an even more attractive option for anyone who has been considering fan ionizers as their primary method of dealing with static control. To make things even better, they’re not even difficult to use once you have them in place. They won’t even interfere with any other components you have like switches.
Sizing Air Purifiers And Fan Ionizers For Your Pneumatic Installation
While the IZF21/31 series fans can treat a 2×8 area, this might not be quite right for you. You might want the ±13V ion balance that comes with working with IZF10R-style equipment. Or you might prefer to invest in a number of different solutions you plan to use in concert.
Fan ionizers are designed to be extremely flexible. This should give you plenty of options when the time comes to roll out a particular type of installation.
Improve Air Quality With Tools From Orange Coast Pneumatics
While there are several different competing technologies you might come across as Orange Coast Pneumatics, you may want to take a look at a fan ionizer first. Each model has several unique properties that makes it an attractive option for anyone who has to process delicate workpieces.
If you’ve run into some difficulties with the planning phase, you shouldn’t do everything alone. Simply contact us online at OC Pneumatics, and we’ll make sure to put your in touch with our seasoned knowledgeable crews who will help you get your electrostatic control issues under wraps.