Airline Equipment
Airline equipment plays a crucial role in ensuring the smooth and efficient operation of aircraft. Among the various systems employed in aviation, pneumatic systems are widely utilized.
Pneumatic systems, commonly known as air systems, harness compressed air to power essential components and mechanisms on board an aircraft. At Orange Coast Pneumatics, we offer an expansive selection of pneumatic components for aviation equipment.
Find the best solutions for your operations, here. Then, continue reading to explore the purpose, applications, and benefits of pneumatic airline equipment.
What are Airline Pneumatics?
Pneumatic systems utilize compressed air to perform various functions in aviation.
These systems are vital for critical operations, including (but not limited to) autopilot and de-icing systems.
By harnessing the power of compressed air, airline pneumatics enable the precise and controlled movement of aircraft components and ensure the aircraft's safety and performance.
What Pneumatic Systems are Used in Aerospace Activities?
Aircraft pneumatic systems incorporate components that are essential for specific aerospace activities. These systems serve critical functions such as controlling the cabin pressurization, operating air brakes, powering hydraulic systems, and adjusting the altitude of the aircraft.
By employing pneumatic technology, these systems allow for efficient and reliable operation. This ensures the safety and functionality of various aircraft systems.
Pneumatic Airline Equipment: FRL Units in Aviation
One essential component of pneumatic airline equipment in aviation is the Filter-Regulator-Lubricator (FRL) unit. FRL units serve a crucial purpose in maintaining the quality of compressed air.
They effectively filter out impurities, regulate air pressure, and provide lubrication to moving parts. By ensuring clean and properly pressurized air, FRL units contribute to the longevity and efficient operation of pneumatic systems.
In turn, this minimizes the risk of malfunctions and maximizes overall aircraft readiness.
Pneumatic Airline Equipment: Pressure Regulators in Aviation
Pressure regulators are another vital element of pneumatic airline equipment in aviation. These devices enable precise control of air pressure, allowing for the smooth operation of various aircraft systems that rely on compressed air.
Pressure regulators ensure that the air supplied to different components remains within specified limits, preventing damage due to excessive pressure. By maintaining optimal pressure levels, these regulators enhance the reliability and performance of pneumatic systems.
Pneumatic Airline Equipment: Silencers & Exhaust Cleaners
In the realm of pneumatic airline equipment, silencers and exhaust cleaners play an essential role in reducing noise pollution and ensuring environmental friendliness. Silencers effectively attenuate the noise produced by pneumatic systems, providing a quieter and more comfortable cabin environment.
Exhaust cleaners, on the other hand, mitigate the emissions from pneumatic systems, minimizing their impact on the environment. These features are particularly valuable for maintaining a low-profile presence while ensuring responsible and sustainable operations.
Find Airline Pneumatics for Your Business at OC Pneumatics
Now that we have explored the purpose, applications, and benefits of pneumatic airline equipment, it's time to find the best solutions for your specific needs. At OC Pneumatics, we provide a wide range of high-quality airline pneumatics.
Discover our extensive selection of FRL units, pressure regulators, silencers, and exhaust cleaners. To find the right airline pneumatics for your systems, reach out to our team today.
Combination Units
Filter, regulator, & lubricator (FRL) units are combination air preparation components. These are essential for pneumatic systems in a diverse range of commercial and industrial applications.
They play a crucial role in maintaining the quality of compressed air. Furthermore, they protect downstream equipment, and improve the efficiency and lifespan of your pneumatic system.
At Orange Coast Pneumatics, we offer an expansive collection of FRL units from the SMC Corporation of America. Find the best solution for your operations here; then, continue reading to learn more about the benefits of these essential pneumatic components.
What Does “FRL” Mean in Pneumatics?
In pneumatics, FRL stands for "Filter, Regulator, Lubricator." This three-in-one component combines the functions of filtering, regulating, and lubricating compressed air before it enters a pneumatic system.
What is the Function of a Pneumatic FRL?
The filter element of an FRL unit is designed to remove contaminants such as dirt, oil, and water from the compressed air. These contaminants may cause damage to downstream equipment and reduce the overall efficiency of the system.
The filter element is typically made of materials like sintered bronze, pleated paper, or synthetic media, depending on the level of filtration required. The regulator function of the FRL unit is responsible for controlling the pressure of the compressed air that enters the system.
This is crucial for ensuring that downstream equipment operates within the specified pressure range and isn’t damaged due to overpressure. The regulator typically consists of a diaphragm or piston that responds to changes in pressure and adjusts the output pressure accordingly.
The ‘L’ in “FRL”
Finally, the lubricator function of the FRL unit is responsible for injecting a small amount of oil mist into the compressed air. This lubricates downstream components such as valves, cylinders, and actuators.
Lubrication is vital for ensuring smooth operation of the system. Additionally, lubrication reduces the wear and tear on moving parts over extended periods of time.
Combination Units for Pneumatic Tools
SMC's air preparation line of products offers a wide variety of filter, regulator, and lubricator units. Higher air flow rates and eight size options ensure energy savings and optimum performance in any application.
Small Micron Filtration is standard, maximizing cleanliness in your environment, while simple assembly and maintenance reduces downtime.
Command complete control over your pneumatic supply by integrating electronic pressure switches, lock-out valves, and “soft starts.” In addition to a wide range of accessories, combination units include:
- Air Filter Regulators
- Air Filter Regulator Mist Separators
- Ambient Dryers
- Booster Regulators
- Mist Separators
- Precision Regulators
Filters
Pneumatic air filters are essential components in pneumatic systems, which are widely used in industrial processes. At Orange Coast Pneumatics, we offer an extensive range of pneumatic air filters from The SMC Corporation of America.
Discover the best solutions for your compressed air systems here. Then, continue reading to learn more about the different types of filters, and how these parts empower you to maximize productivity.
What is a Pneumatic Air Filter?
A pneumatic air filter is a device that removes contaminants, such as dust, dirt, and moisture, from compressed air in a pneumatic system. The filter is essential to maintain the quality of the compressed air and ensure that the pneumatic components operate correctly.
A pneumatic air filter typically consists of a filter element, a housing, and a drain. The filter element is the part of the filter that captures the pollutants in the compressed air.
Meanwhile, the housing protects the filter element and provides a secure mounting. The drain is used to remove any accumulated moisture from the filter.
What are the Different Types of Compressed Air Filters?
There are various types of filters in a pneumatic system, each designed to remove specific types of contaminants from the compressed air. The most common types of filters are:
- Adsorption Filters
- Coalescing Filters
- Compressed Intake Filters
- Particulate Filters
- Combination Filters
Adsorption Filters
Adsorption filters, also known as activated carbon filters, remove odors and chemical contaminants from the compressed air. These filters typically have a filter element made of activated carbon that absorbs the pollutants. Adsorption filters are essential in applications where the compressed air comes into contact with food, drugs, or sensitive electronic components.
Coalescing Filters
Coalescing filters, also known as oil removal filters, remove oil and water droplets from the compressed air. These filters typically have a filter element made of synthetic materials that attract and capture the oil and water droplets.
Coalescing filters, like these SMC AFD-D Filters are essential to prevent damage to pneumatic components, such as valves and actuators. These can malfunction if they become contaminated with oil or water.
Compressed Intake Filters
Compressed intake filters are installed at the inlet of a compressor to remove contaminants from the air before it is compressed. These filters are designed to prevent dirt, dust, and other particles from entering the compressor and causing damage to the compressor components.
Compressed intake filters typically use a combination of filter elements, including pleated filter media, activated carbon, and desiccant. By removing matter from the air before it is compressed, these filters can also improve the quality of the compressed air and reduce the need for downstream filtration.
Particulate Filters
Particulate filters, also known as dust filters, remove solid particles, such as dust, dirt, and rust, from the compressed air. These filters typically have a filter element made of paper or synthetic materials that capture the particles. Particulate filters are essential to prevent damage to pneumatic components, such as valves and actuators, which can malfunction if they become clogged with particles.
Combination Filters
Combination filters, like these SMC AF-A Filters, combine two or more types of filters in one unit. For example, a particulate coalescing filter combines a particulate filter and a coalescing filter in one unit. Combination filters are used in applications where multiple types of contaminants need to be removed from the compressed air.
Pressure Regulators
Pneumatic pressure Regulators from Orange Coast Pneumatics have been updated to the new urban white base color for a clean modern look. You can monitor air pressure to either reduce or sustain the designated threshold. They have a low learning curve so that any human operator can manage your pneumatic system.
The pressure drop across the regulator has been reduced. This effect creates a more efficient unit with a maximum set pressure of 100 psi. The locking adjustment knob prevents accidental setting changes. Such an arrangement reduces the amount of human error, especially in the case of heavy industrial services.
Types Of Pressure Regulators
Generally, pressure regulators are a type of control valve. They directly regulate the amount of pressure that enters the machine pathways at certain points, and how the air molecules are sustained. As a result, they are important in the case that air is either excessive or too small to meet demand.
A pressure reducing regulator is installed upstream and focus on the input of air. These are better for sensitive environments. A pressure sustaining valve, in contrast, is usually installed to allow air into the machine. It handles downstream pressure.
The AR-A is one of our top air regulators, and one that can replace half of the AR- Special Environment series. There are five different body sizes. AR-B will replace the other half of the AR-Special Environment series.
If you would like a vacuum regulator, try the IRV series. It is designed for portability and compact, to fit into tighter systems. You can also get an adjustment resolution as an additional upgrade.
Do you need an even smaller series, for a compact system? The ARJ series fits the bill, with certain models with or without one-touch fittings. Other options include a pressure gauge and two possible mounting threads.
Options include a mounting bracket and set nuts for panel mounting as well as pressure gauges. The modular design of the AR-A series connects with other SMC air preparation equipment of similar size. Decide if you want threading, port sizes, the addition of a pressure gauge, and other standards. We’ll automatically notify you if a certain combination cannot be produced, allowing you to select an alternative.
Evaluate your temperature range for the environment and the materials that you would prefer. Stainless steel and brass are the general standards. The benefit of stainless steel is that it is long-lasting, waterproof and corrosion-resistant. A high heat threshold ensures that it can handle extreme temperatures. Brass, in contrast, has a smaller temperature range but is affordable and portable. It can be shaped into different substances.
Aluminum is a cost-effective option, if less flexible. Try to only choose plastic if you are on an extremely low budget. They are best when you want disposable regulators, and if the products are not held to high standards. You want to stay safe while controlling input and output pressures.
Industries And Devices That Use Pressure Regulators
Many pressure cookers and gas grills have pressure regulators and for a good reason. If a gas grill doesn’t have a valve that reduces the propane used, then it can lead to real hazards for the person using or anyone nearby, depending on the sparks in the air. Pressure cookers risk explosion if not monitored, and regulators assist with reducing that possibility.
You will also find these precision regulators used in doctors’ and dental offices. A good portion of anesthesia is administered by gas, and an overdose could potentially kill a patient. In contrast, if too little nitrous oxide or another sedative is used, then the person could wait up on the operating table or on the dentist’s chair, risking their health and stress level. For that reason, pressure control is more than necessary. It is a matter of life and death.
Lubricators
SMC's lubricators are available in several configurations to provide lubrication to your equipment. Modular models are available to connect directly to filter and regulator units to create a single air preparation module for a machine. Stand-alone micro mist and high flow lubricators can be used to meet more demanding or higher volume needs. All feature simple adjustability and easy maintenance.
Pressure Gauges
SMC offers a variety of pressure gauges including general purpose, oil-free/external parts copper-free with limit indicator, clean series and a pressure gauge with a pressure switch. Pressure ranges vary from 0 to 1.5MPa, depending on the selected gauge. Panel mounting is possible.
Blow Guns & Air Nozzles
30~90% of air consumption required for the current nozzle operation can be saved with the appropriate selection of the new nozzle and sizing. Many variations of nozzles are available with tube materials including nylon, soft nylon, soft copper pipe and OST tubing.
Silencers & Exhaust Cleaners
Are you looking for reliable, budget-friendly sources of superior-quality equipment and accessories for your pneumatic systems in industrial and commercial operations? Silencers and exhaust cleaners are the unsung heroes of a well-functioning pneumatic system, offering a range of benefits that can significantly improve your operations. In this article, we’ll explore the advantages and applications of silencers and exhaust cleaners, helping you understand how they can enhance your business’s efficiency and bottom line.
Before we dive into the details, let’s introduce Orange Coast Pneumatics, your trusted partner for pneumatic solutions. With a commitment to excellence and a wide range of products tailored to your needs, we’ve been serving businesses like yours for years. Keep reading to discover how our silencers and exhaust cleaners can make a difference in your operations.
Noise Reduction for a Quieter Workspace
One of the primary benefits of silencers and exhaust cleaners is their ability to reduce noise pollution in your industrial or commercial setting. Noise pollution can not only be a nuisance for your employees but also a hazard to their health. Excessive noise levels can lead to stress, hearing damage, and decreased productivity.
Our exhaust cleaners, featuring sound-absorbing materials, are designed to tackle this issue head-on. By effectively silencing the exhaust air, they create a quieter workspace, ensuring a more comfortable environment for your team. The noise reduction effect is remarkable, allowing your employees to focus better and work more efficiently.
Clean Air for Optimal Performance
In addition to noise reduction, exhaust cleaners play a crucial role in maintaining the cleanliness of your plant air. Contaminants and debris in your exhaust air can lead to equipment malfunction, increased maintenance costs, and decreased overall efficiency.
Our series of exhaust cleaners are equipped with flame-resistant materials that not only reduce noise but also filter out impurities from the exhaust air. This results in clean plant air, promoting the longevity of your equipment and minimizing downtime. Cleaner air also means fewer contaminants in your production process, ensuring a higher quality end-product.
Cost-Efficiency through Design
Reducing costs is a top priority for any business. Silencers and exhaust cleaners can contribute to this goal by reducing piping labor costs. Their shock-resistant construction simplifies installation, saving you both time and money. With easy installation, you can have your pneumatic system up and running efficiently in no time.
The benefits don’t stop there. By reducing noise pollution, you also mitigate the risk of regulatory fines due to noise violations. This proactive approach to noise reduction can save your business from costly penalties and legal hassles.
Versatile Applications
Silencers and exhaust cleaners are versatile components that find applications in various industries. Whether you operate in manufacturing, construction, or any other field that relies on pneumatic systems, these products can be tailored to your specific needs. They are compatible with a wide range of equipment, making them a versatile solution for businesses of all types and sizes.
How Silencers & Exhaust Cleaners Benefit Your Bottom Line
Before we conclude, let’s reiterate the key advantages of silencers and exhaust cleaners for your business. These benefits can have a significant impact on your bottom line and overall operational efficiency.
Reduced Noise Pollution: By investing in silencers and exhaust cleaners, you create a quieter and more comfortable work environment for your employees. This reduction in noise pollution leads to improved concentration and productivity, translating into cost savings through increased efficiency.
Cleaner Air: Clean plant air is essential for the longevity of your equipment and the quality of your products. Exhaust cleaners remove impurities from the exhaust air, reducing equipment maintenance costs and ensuring a higher quality end product.
Cost-Efficiency: Silencers and exhaust cleaners are designed with cost-efficiency in mind. Their shock-resistant construction simplifies installation, reducing labor costs. Moreover, by proactively addressing noise pollution, you avoid potential fines and legal complications, further protecting your budget.
Versatility: Regardless of your industry, these components can be adapted to suit your specific needs. Their compatibility with a wide range of equipment makes them a versatile and practical solution for businesses across different sectors.
Incorporating silencers and exhaust cleaners into your pneumatic systems isn’t just an investment; it’s a strategic move to boost your business’s performance and profitability. Orange Coast Pneumatics is your trusted partner on this journey, offering superior-quality equipment and accessories to help you achieve your goals.
Orange Coast Pneumatics – Your Partner for Success
It’s essential to reiterate the benefits these products can bring to your operations. They reduce noise pollution, maintain exhaust air cleanliness, and offer cost-efficiency through their design. Orange Coast Pneumatics is your go-to source for these superior-quality components.
When you choose Orange Coast, you’re choosing a partner dedicated to your success. We understand the unique challenges businesses face in today’s competitive landscape, and we’re here to provide the solutions you need. Contact our team today to discuss your pneumatic system requirements, and let us help you achieve optimal efficiency and cost savings.
Silencers and exhaust cleaners are not just accessories for your pneumatic systems; they are essential tools that can enhance your business’s performance and profitability. By addressing noise pollution, maintaining air quality, and reducing costs, these products offer a winning combination that any business leader and procurement specialist should consider. Make the smart choice for your operations and partner with Orange Coast Pneumatics to access top-tier equipment and accessories for your pneumatic systems. Your success is our priority, so don’t hesitate to reach out to us today.
Soft Start Up Valve
Soft start valves enable a gradual initial pressurizatin of a system and quick exhaust by blocking the supply of air.
Shut Off Valves
Shut off valves provide a convenient means of isolating supplied pressure in a pneumatic system and exhausting downstream pressure for maintenance purposes. Manual units can be locked in the exhaust position and can be an integral part of an energy isolation system. Electric units are easily integrated with machine controls. They can be used alone or can be conveniently connected to an FRL assembly using modular spacers.
